Ensuring the availability of as-built documentation.Preparing a foolproof standard maintenance procedure (SMP) and checksheets.Building an equipment master covering all field instruments and instrumented systems, defining the maintenance strategy against each piece of equipment and the frequency of maintenance.In a manufacturing unit, a sustained, reliable maintenance system can be ensured by following these practices: In many ways, it depends on the effort put forth during building a disciplined maintenance system, along with the seamless adoption of the best prevailing maintenance practices. In general, 100% reliability of a manufacturing unit cannot be achieved by design alone. Subsequently, sustainability of the desired reliability can be attained through abiding by good maintenance systems. The enhanced reliability of a plant can be achieved by adopting good engineering practices. Instrumentation reliability starts at the engineering stage of a plant. Ensuring a plant’s 100% availability is the prime goal of a leading manufacturing unit. Market demand, “cutthroat” competition and the decreasing trend of fiscal contribution of products add to the challenges being faced in the processing industries. Some of these obstacles include: the migration from mechanical to electronic-type instruments, pushing more smart devices into harsh field environments, the openness of control systems and challenges faced during the right competency development. Many challenges exist in maintaining instrumentation reliability.
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